Productivity North America

Keeping North American
Enterprises in Motion

Permanent operational excellence through Lean Manufacturing and Total Productive Maintenance (TPM).

OUR HERITAGE

Pioneers in Bringing Lean Manufacturing to the Western World

Productivity North America has deep roots in the introduction of Lean Manufacturing principles to North American industry. We were among the first consultants to translate, teach, and successfully implement the Toyota Production System and related methodologies outside Japan.

For decades we have helped manufacturers shift from short-term fixes to permanent, sustainable excellence on the shop floor and throughout the organization.

Our team brings hands-on experience with Total Productive Maintenance (TPM) and a wide range of Lean technologies, delivering measurable and lasting results.

πŸ†

Decades of leadership in operational transformation

We don’t just solve problems β€” we build lasting internal capability so improvements endure.

Modern factory floor with Kanban system in action β€” visual pull signals, material flow, and organized workstations demonstrating lean pull production
KANBAN IN ACTION

Visual Pull Systems That Drive Flow

Real-time signals, reduced inventory, and smooth material movement β€” the heartbeat of lean operations we implement for our clients.

OUR PHILOSOPHY

Enterprise in Motionβ„’

Deep Lean expertise combined with practical implementation for permanent cultural and operational change.

1

Diagnose & Align

Clear understanding of your current state and goals using Value Stream Mapping and other tools.

2

Implement TPM & Lean

Hands-on deployment of Total Productive Maintenance, 5S, SMED, Kanban, Poka-Yoke, and other Lean technologies.

3

Sustain & Grow

Build internal capability so your teams own continuous improvement long after we leave.

5S lean manufacturing factory floor with color-coded walkways, shadow boards for tools, visual management boards, and highly organized workstations demonstrating workplace excellence
5S IN ACTION

A Workplace Where Excellence is Visible

Sort, Set in Order, Shine, Standardize, Sustain β€” the foundation of every high-performing Lean operation we help build.

What We Deliver

● Total Productive Maintenance (TPM)

World-class equipment effectiveness, minimized downtime, and high installed capacity utilization.

● Lean Manufacturing Technologies

Value Stream Mapping, SMED, Kanban, Poka-Yoke, 5S, and more β€” tailored to your needs.

● Leadership & Team Development

Develop leaders and high-performing teams that sustain continuous improvement.

● Strategic Operational Planning

Actionable plans delivering 50–60% productivity gains, major inventory reduction, and permanent waste elimination.

Technician performing autonomous maintenance on industrial machinery with colleague documenting β€” demonstrating TPM principles in action
TPM IN ACTION

Zero Equipment Failures

Preventive maintenance and operator ownership eliminate unplanned downtime β€” delivering the highest OEE and reliability our clients have ever achieved.

Proven, Permanent Results

Our clients consistently achieve transformative outcomes through disciplined Lean and TPM implementation.

60%

Average productivity increase

60-80%

Inventory reduction

50%

Lead time reduction

85%+

Installed capacity utilization

Modern factory control room with real-time dashboards and operators monitoring production metrics for TPM and lean excellence
PROVEN RESULTS

Guaranteed Performance Improvement

Every project we lead delivers documented productivity increases, major inventory reduction, and permanent cultural change β€” results tailored to your unique starting point.

Trusted by Industry Leaders

Adidas CertainTeed Cummins Dickies JCI Mitsubishi Steel Parker Plastipak Refresco TD Williamson Unilever Vitro
Adidas CertainTeed Cummins Dickies JCI Mitsubishi Steel Parker Plastipak Refresco TD Williamson Unilever Vitro

Get in Touch

Ready to improve your equipment effectiveness? Tell us about your challenges.

We will reply within 24 hours.